by Groweladmin -

GRODAL GLASS 339 – Glass Grinding Fluids Challenges & Opportunities

In the early days of glass processing, water was used as a coolant and lubricant.  However, the use of diamond-tipped tools in glass processing with only water as a coolant led to the following problems in glass grinding operations:

  • Marked decrease in process efficiency
  • Runaway cost escalation on account of rapid wear and tear of diamond tools.
  • Extensive corrosion of plant & machinery
  • Undesirable pH increase of the grinding solution

Due to the brittle nature of glass and the stresses of glass grinding, the coolant used to aid the grinding process has to fulfill a number of requirements. As an example, fine glass particles are produced during the grinding process which instead of settling at the bottom, remains suspended in the water thereby reducing the effectiveness of the water to act as a coolant. In addition, these glass particles had an abrasive effect during the operation, creating unacceptable scratches on the toughened glass.

Rising to the needs of the industry, Growel has specifically designed a high-performance grinding fluid/coolant- GRODAL GLASS 339 which now eliminates these problems.

GRODAL GLASS 339 is a synthetic coolant concentrate based on ester additives that are designed to cool and lubricate extreme machining operations on flat toughened glass such as edge grinding, drilling, milling, etc. Exceptional Bio-Stability permits operation with hard water up to 450 ppm. It keeps the tools clean and allows the glass powder to settle easily.

GRODAL GLASS 339 – APPLICATION GUIDELINES

Stir with water in the desired (usually 0.2% to 0.5%) ratio to a homogeneous solution.

For a higher lubricity ratio, it can be increased to 1 – 1.5%.

Special additives in the Grodal Glass 339 keeps the surfaces of the diamond tool sharp. This in turn maintains grinding performance and substantially reduces glass processing time. The absence of these vital additives would necessitate the frequent replacement of the diamond tool, thereby leading to an exponential rise in operation cost.

One of Grodal Glass 339’s many real-world application successes includes the case study of one of our key customers engaged in the manufacture of mobile phone scratch guard glass. Their organization was using an imported cutting fluid @ 2.5% concentration level resulting in their use of 140-150 liters of fluid daily. Upon switching to Grodal Glass 339 at 1.5% their consumption reduced to 80-90 liters daily. Our customers also reported a marked reduction in the amount of fuming they were experiencing during cutting operations. Advantages ranged from the locally available and as-needed supply of cutting fluid to the measurably superior performance of the Grodal Glass 339. 

by Groweladmin -

New Generation Lead-Cadmium Free Highphos Electroless Nickel Plating (ENP): Ginplate NI 625

Ginplate Ni 625 is an advanced RoHS electroless nickel plating (ENP) process. Highphos ENP is commonly used on components exposed to aggressive usage or hostile environments. It is specially designed to produce deposits that exhibit superior performance for engineering and functional applications. ENP process is also suitable for difficult to plate substrate and geometry. The carefully formulated additives of Ginplate Ni 625 provide excellent stability to the bath solution and good plating speed.

In many applications, the use of Micro Plating High Phosphorus ENP allows the substitution of less expensive materials as a low-cost alternative for hard to machine or stainless steel alloys.

The Ginplate Ni 625 is supplied as three separate liquid concentrates: Ginplate Ni 625 A, Ginplate Ni 625 B, and Ginplate Ni 625 C.

CHARACTERISTICS OF COATING

  • 10-12% phosphorus
  • High corrosion and wear resistance
  • High hardness
  • Uniform thickness distribution (100% coverage)
  • Low coefficient of friction
  • Pits and pore-free amorphous coating
  • Suitable for High Build-up Applications (>10 Mils), especially required in the petrochemical industry
  • Narrow melting temperature, suitable for brazing and welding
  • Non-magnetic deposit
  • Zero or little compressive internal stress

ADVANTAGES

No electricity is required for ENP which makes it more accurate, efficient, and cost-effective.

Uniformity, hardness, and high corrosion/wear resistance make it ideal for the parts or components that function under extreme environmental conditions.

Plating with highphos ENP can often eliminate the need for machining or polishing due to its good surface finish and uniform thickness distribution.

The lack of porosity, due to its amorphous nature also adds to its strength and makes it an obvious choice for a heavy-duty finish.

Highphos ENP provides large flexibility of thickness and volume of plating on metal/conducting surfaces. It can easily fill recesses or pits on the metal surfaces. This allows its application in a wider variety of parts of industrial applications including oil field valves, valve pumps, driveshafts, electrical/mechanical tools, and engineering equipment, etc.

SUBSTRATES

  • Aluminium & its alloy
  • Brass
  • Copper Alloys
  • Stainless Steel
  • Tool Steel

APPLICATIONS

  • Petrochemical Industry
  • Aerospace Industries
  • Hydraulics
  • Tools and engineering instruments
  • Food processing & Medical Instruments
  • Automobile industry

Authored by- Dr. Haritosh Mishra

by Groweladmin -

How Choosing The Right Lubricant Can Reduce Equipment Costs?

Lubricants are largely used in industries.  Lubricants are substances that are used to reduce friction between surfaces. Different types of lubricants are used to improve the performance of machines and make the machines effective.   Lubricants help to reduce the wear and tear of machines and equipments, they reduce the maintenance cost and help in the smooth functioning of the machine.  Lubricants elongate the lifespan of the machines.   

by Groweladmin -

Everything You Need To Know About Pipe Coating

Pipe coating is very important to keep the pipes safe from external factors like corrosion by air or moisture and safe from external contaminants like chemicals and toxic substances.  Pipe coating is very effective and makes the pipes strong and successful in transmitting oils, gases, water and other fluids. The coating protects and safeguards the pipes. Coated pipes are durable and strong.  Pipe coating is reasonable and helps to strengthen the pipes and make them long-lasting.  Coated pipes require less maintenance.   Pipe coating prevents the pipes against corrosion that otherwise damages the pipes.  Coated pipes have a great capacity are hugely in demand.   

Pipe coating prevents the pipes against external wear and tear.  Famous pipe coating manufacturers in India produce good quality pipe coating that is very much in demand. Famous pipe coating manufacturers in India manufacture excellent quality coating pipes that are very much viable. Pipe coating makes the pipes viable and enhance their capacity.  The coating makes the pipe very efficient.   Pipe coating offers benefits like increased flow capacity of liquids and gases in the pipes.  Coated pipes look smooth and clean.  It makes them hygienic and attractive.  Coated pipes require minimum maintenance and are cheap.  

Famous manufacturers have professionals who can create pipe coating customized to the demand of the customer.  They will understand your need and guide you with a suitable pipe coating for your pipe depending upon your need.  Pipe coating can be internal as well as external.   Internal pipe coating is very economical as it uses less energy for compression and pumping of products through the pipe. Coated pipes can dry faster and have faster commissioning.  The inspection of coated pipes is also simpler and faster as they provide more movement of products. Pipe coating is very important to reduce corrosion and increase the movement and transport of substances.  Pipe coating makes the transport of substances easy and fast.  The cost of maintenance is also reduced, so you can save on your cost by doing pipe coating.  It is a hassle-free and cost-effective solution for increasing product transmission through pipes.  Pipe coating makes the pipes long-lasting, strong, and maintenance-free. They improve the rate of product transmission and reduce the cost. 

Pipe coatings have a limited life span and can be exposed to chipping or cracking but if you get the pipe coating done from famous manufacturers you can get a good quality pipe coating done which can last long and improve the transmission of substances through the pipes.  Pipe coatings have various benefits because of which they are highly in demand and have become increasingly popular.          

If you are looking for pipe coating for your, you should get it done from authentic and popular pipe coating manufacturers and suppliers in India like Growels.com to get customized pipe coatings of excellent quality suiting your need.  Such pipe coating will make your pipes safe and sturdy. This will protect your pipes from external wear and tear and make your pipes long-lasting. Such a high-quality pipe coating is cost-effective and maintenance-free, they are very beneficial for protecting your pipes from any hazardous effects. Pipeline coatings are applied to overcome the toxic effects of corrosion on pipeline operation, capacity, and cost. Pipe coating manufacturers have professional and experienced staff who can offer tailor-made solutions to provide you the best pipe coating for your need.   

Pipe coating offers enhanced flow capacity by giving a smooth surface that improves the gas and liquid flow within pipes.  Enhanced flow capacity improves the speed of operation and so coated pipes are surely better in performance than uncoated pipes.   

The pipeline coating increases the strength and durability of the pipes and minimizes the maintenance cost.  This is economical and pipe coating can make the pipes remain sturdy even in the harshest environment. Internal coating in pipes helps to lower the cost of compression and pumping.  This reduces the energy usage.   

The delivery of products through coated pipes is better as compared to uncoated pipes as coated pipes require minimum inhibitors for delivery of products.  So, the product delivery becomes better as compared to uncoated pipes.   

Coated pipes dry faster than uncoated pipes so it is easy to do inspection and commissioning of coated pipeline.   Robotic inspection of coated pipes is simpler as well as there is enhanced mobility of equipments through coated pipes.  

Coated pipes are a very effective, simple, and safe medium for product delivery.  The coated pipes remain protected against external wear and tear. They help in the speedy transmission of products and are very effective.      They are the best solution to make your pipes more efficient, strong, and safe.    

If you are looking for getting pipe coating done, you should get it done from authentic and famous pipe coating manufacturers in India like Growel’s.com  to get the best pipe coating solution for your pipes at cost-effective prices.  Such a personalized pipe coating is apt for your need and will enhance the life and improve the performance of your pipes and help in the safe delivery of products.  

by Groweladmin -

Importance of Industrial Lubricants in India

The Indian lubricant industry has recently opened up new markets. The strong growth in India’s energy, engineering, and automotive sectors is a boon for lubricant manufacturers. In the automotive sector, as consumers migrate to efficient vehicles and motorcycles, they use higher quality lubricants. As a result, multigrade lubricant products benefit. The automotive lubricants market in India is very expensive and the growth in volume has been slowed by long term lubricants.

by Groweladmin -

How to Choose The Right Lubricant Companies in India?

Did you know that choosing the right lubricant supplier for your machine guarantees the operational success of your company? Well, the majority are unaware of this fact. Keep in mind that if you are one of them, choosing the right supplier will give you the best results. However, there are so many lubricant sources that it is difficult to find the best source. The introduction of new suppliers was a major cause of failure. Therefore, selecting the right supplier is not everyone’s tea.

by Groweladmin -

Tips To Evaluate Paint Quality from Paint Companies in India

Paint is largely used for home as well as industrial decoration and protection.  One should research and find out good quality paint. There are various paint manufacturers in India.  Top-quality paint looks good and lasts for a long time. It is important to buy good quality paint for protection as well as finish to your industry or house.  

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5 Tips to Evaluate Lubricant Companies in India

Lubricant oils are highly used substances that help to reduce friction between solid surfaces.  Different types of lubricants are largely used across various industries as they improve the performance of the machines and make the movement of the machines efficient. You can use the lubricant oils to elongate the life of your machinery and reduce the maintenance cost as the lubricants reduce the wear and tear occurring in machines.   

by Groweladmin -

4 Advantages of Digital Transformation in Chemical Manufacturing

The demand for the chemical industry in India is ever increasing. Chemicals have become a necessity as they have vast and varied uses.   They can have adverse effects on human health and the environment if not used appropriately. Chemical manufacturers are developing in India as there is large growth both in quantity and range.   In this era of competition, digital transformation has helped chemical manufacturers to create more opportunities.        

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3 Things to Consider While Evaluating Lubricant Companies

Lubricant oils are substances that help in the reduction of friction and heat between solid surfaces to make the movement efficient.  Lubricant oil lubricates the machine parts, improves efficiency, and elongates the life of your machinery and saves the cost of maintenance. Lubricants should be purchased from famous lubricant companies in India, you should consider factors like price, and services offered, reliability, quality, and technical expertise of the lubricant company.   Lubricant companies selected on these criteria are authentic and you will get the right quality lubricants at competitive prices by purchasing from authentic lubricant companies in India.