GRODAL GLASS 339 – Glass Grinding Fluids Challenges & Opportunities

In the early days of glass processing, water was used as a coolant and lubricant.  However, the use of diamond-tipped tools in glass processing with only water as a coolant led to the following problems in glass grinding operations:

  • Marked decrease in process efficiency
  • Runaway cost escalation on account of rapid wear and tear of diamond tools.
  • Extensive corrosion of plant & machinery
  • Undesirable pH increase of the grinding solution

Due to the brittle nature of glass and the stresses of glass grinding, the coolant used to aid the grinding process has to fulfill a number of requirements. As an example, fine glass particles are produced during the grinding process which instead of settling at the bottom, remains suspended in the water thereby reducing the effectiveness of the water to act as a coolant. In addition, these glass particles had an abrasive effect during the operation, creating unacceptable scratches on the toughened glass.

Rising to the needs of the industry, Growel has specifically designed a high-performance grinding fluid/coolant- GRODAL GLASS 339 which now eliminates these problems.

GRODAL GLASS 339 is a synthetic coolant concentrate based on ester additives that are designed to cool and lubricate extreme machining operations on flat toughened glass such as edge grinding, drilling, milling, etc. Exceptional Bio-Stability permits operation with hard water up to 450 ppm. It keeps the tools clean and allows the glass powder to settle easily.

GRODAL GLASS 339 – APPLICATION GUIDELINES

Stir with water in the desired (usually 0.2% to 0.5%) ratio to a homogeneous solution.

For a higher lubricity ratio, it can be increased to 1 – 1.5%.

Special additives in the Grodal Glass 339 keeps the surfaces of the diamond tool sharp. This in turn maintains grinding performance and substantially reduces glass processing time. The absence of these vital additives would necessitate the frequent replacement of the diamond tool, thereby leading to an exponential rise in operation cost.

One of Grodal Glass 339’s many real-world application successes includes the case study of one of our key customers engaged in the manufacture of mobile phone scratch guard glass. Their organization was using an imported cutting fluid @ 2.5% concentration level resulting in their use of 140-150 liters of fluid daily. Upon switching to Grodal Glass 339 at 1.5% their consumption reduced to 80-90 liters daily. Our customers also reported a marked reduction in the amount of fuming they were experiencing during cutting operations. Advantages ranged from the locally available and as-needed supply of cutting fluid to the measurably superior performance of the Grodal Glass 339. 

NEW GENERATION LEAD-CADMIUM FREE HIGHPHOS ELECTROLESS NICKEL PLATING (ENP): GINPLATE NI 625

GINPLATE Ni 625 is an advanced RoHS electroless nickel plating (ENP) process. Highphos ENP is commonly used on components exposed to aggressive usage or hostile environments. It is specially designed to produce deposits that exhibit superior performance for engineering and functional applications. ENP process is also suitable for difficult to plate substrate and geometry. The carefully formulated additives of Ginplate Ni 625 provide excellent stability to the bath solution and good plating speed.

In many applications, the use of Micro Plating High Phosphorus ENP allows the substitution of less expensive materials as a low-cost alternative for hard to machine or stainless steel alloys.

The GINPLATE Ni 625 is supplied as three separate liquid concentrates: Ginplate Ni 625 A, Ginplate Ni 625 B, and Ginplate Ni 625 C.

CHARACTERISTICS OF COATING

  • 10-12% phosphorus
  • High corrosion and wear resistance
  • High hardness
  • Uniform thickness distribution (100% coverage)
  • Low coefficient of friction
  • Pits and pore-free amorphous coating
  • Suitable for High Build-up Applications (>10 Mils), especially required in the petrochemical industry
  • Narrow melting temperature, suitable for brazing and welding
  • Non-magnetic deposit
  • Zero or little compressive internal stress

ADVANTAGES

No electricity is required for ENP which makes it more accurate, efficient, and cost-effective.

Uniformity, hardness, and high corrosion/wear resistance make it ideal for the parts or components that function under extreme environmental conditions.

Plating with highphos ENP can often eliminate the need for machining or polishing due to its good surface finish and uniform thickness distribution.

The lack of porosity, due to its amorphous nature also adds to its strength and makes it an obvious choice for a heavy-duty finish.

Highphos ENP provides large flexibility of thickness and volume of plating on metal/conducting surfaces. It can easily fill recesses or pits on the metal surfaces. This allows its application in a wider variety of parts of industrial applications including oil field valves, valve pumps, driveshafts, electrical/mechanical tools, and engineering equipment, etc.

SUBSTRATES

  • Aluminium & its alloy
  • Brass
  • Copper Alloys
  • Stainless Steel
  • Tool Steel

APPLICATIONS

  • Petrochemical Industry
  • Aerospace Industries
  • Hydraulics
  • Tools and engineering instruments
  • Food processing & Medical Instruments
  • Automobile industry

How Choosing The Right Lubricant Can Reduce Equipment Costs?

Lubricants are largely used in industries.  Lubricants are substances that are used to reduce friction between surfaces. Different types of lubricants are used to improve the performance of machines and make the machines effective.   Lubricants help to reduce the wear and tear of machines and equipments, they reduce the maintenance cost and help in the smooth functioning of the machine.  Lubricants elongate the lifespan of the machines.   

Everything You Need To Know About Pipe Coating

Pipe coating is very important to keep the pipes safe from external factors like corrosion by air or moisture and safe from external contaminants like chemicals and toxic substances.  Pipe coating is very effective and makes the pipes strong and successful in transmitting oils, gases, water and other fluids. The coating protects and safeguards the pipes. Coated pipes are durable and strong.  Pipe coating is reasonable and helps to strengthen the pipes and make them long-lasting.  Coated pipes require less maintenance.   Pipe coating prevents the pipes against corrosion that otherwise damages the pipes.  Coated pipes have a great capacity are hugely in demand.   

Importance of Industrial Lubricants in India

The Indian lubricant industry has recently opened up new markets. The strong growth in India’s energy, engineering, and automotive sectors is a boon for lubricant manufacturers. In the automotive sector, as consumers migrate to efficient vehicles and motorcycles, they use higher quality lubricants. As a result, multigrade lubricant products benefit. The automotive lubricants market in India is very expensive and the growth in volume has been slowed by long term lubricants.

How to Choose The Right Lubricant Companies in India?

Did you know that choosing the right lubricant supplier for your machine guarantees the operational success of your company? Well, the majority are unaware of this fact. Keep in mind that if you are one of them, choosing the right supplier will give you the best results. However, there are so many lubricant sources that it is difficult to find the best source. The introduction of new suppliers was a major cause of failure. Therefore, selecting the right supplier is not everyone’s tea.

Tips To Evaluate Paint Quality from Paint Companies in India

Paint is largely used for home as well as industrial decoration and protection.  One should research and find out good quality paint. There are various paint manufacturers in India.  Top-quality paint looks good and lasts for a long time. It is important to buy good quality paint for protection as well as finish to your industry or house.  

5 Tips to Evaluate Lubricant Companies in India

Lubricant oils are highly used substances that help to reduce friction between solid surfaces.  Different types of lubricants are largely used across various industries as they improve the performance of the machines and make the movement of the machines efficient. You can use the lubricant oils to elongate the life of your machinery and reduce the maintenance cost as the lubricants reduce the wear and tear occurring in machines.   

4 Advantages of Digital Transformation in Chemical Manufacturing

The demand for the chemical industry in India is ever increasing. Chemicals have become a necessity as they have vast and varied uses.   They can have adverse effects on human health and the environment if not used appropriately. Chemical manufacturers are developing in India as there is large growth both in quantity and range.   In this era of competition, digital transformation has helped chemical manufacturers to create more opportunities.        

3 Things to Consider While Evaluating Lubricant Companies

Lubricant oils are substances that help in the reduction of friction and heat between solid surfaces to make the movement efficient.  Lubricant oil lubricates the machine parts, improves efficiency, and elongates the life of your machinery and saves the cost of maintenance. Lubricants should be purchased from famous lubricant companies in India, you should consider factors like price, and services offered, reliability, quality, and technical expertise of the lubricant company.   Lubricant companies selected on these criteria are authentic and you will get the right quality lubricants at competitive prices by purchasing from authentic lubricant companies in India.